Suzuki outboard fuse location. The Suzuki DF30A is an outboard motor that offers reliable and efficient performance for small boats. If SUZUKI MARINE 4-CYCLE ENGINE OIL is not available, select a NMMA certified Page 8: Location Of Safety Labels LOCATION OF SAFETY LABELS Read and follow all of the labels on your out- Keep the labels on your outboard motor or fuel board motor or fuel tank. Isolator Function The battery charging system is equipped with an isolator function. Starter motor 9. PTT switch (side cover) 8. SS Series. There is a 15 amp fuse on the single white wire- this fuse is located a few inches away from the battery cable junction block at the transom. If the new fuse blows in a short time, consult your Suzuki dealer or a qualified mechanic Main fuse (60A) immediately. A) info@iboats. Replace View and Download Suzuki DF70A service manual online. 30 A fuse 3. 10 A fuse 10. Inappropriate or poor quality replace-ment parts or accessories can create unsafe operating conditions. Starter motor relay “A”:To PTT switch “B”:To IAC valve, VSV, OCV “C”:To PTT relay. View online or download Suzuki DF 115 Outboard Boat Motor Owner's Manual Location of Safety Labels. Jul 14, 2019 · Does anyone have a diagram of where the fuel pump fuse would be on a Suzuki 115hp? I believe I have a bad fuse but can’t locate it 2003 Suzuki DF115- No Start, but cranks and has spark Will only start with starter fluid for a few seconds. 1. Inspect the fuse and replace with new fuse if needed. Suzuki outboard engines deliver unmatched reliability and performance. To start viewing messages, select the forum that you want to visit from the selection below. 5 to 30hp tiller-controlled models the price includes dealer pre-delivery charges. Jul 24, 2020 · 2. Engine cranks, but will not start or weak spark. . (No spark) Faulty spark plug(s). This design keeps the outboard's exterior clean while providing convenient access. If not - go back to #1 and start over. Jul 24, 2020 · Grease 99000–25350 (SUZUKI Water Resistant Grease EP2 (250 g)) Apply water resistant grease to the tilt rod upper shaft pin (9), then insert the shaft pin through the swivel bracket and tilt rod. 4-Stroke. (No spark) Loose connection or disconnection of lead wire. 30 A fuse 9. DF140A outboard motor pdf manual download. Always replace a blown fuse with a fuse needed. Is this the low pressure fuel pump, or the injection pump(VST)? Scale of 1-10, 10 being impossible, How hard is it to replace the low pressure fuel pump. Do not allow bond to contact surface of bearing. DF200 outboard motor pdf manual download. Remove the motor cover. Ring gear 11. BCM 17. If both of those fuses are good, you would need to verify 12V on the white with a red strip wire at each trim button with a multimeter. Jan 24, 2014 · Hi hope someone can help I've got a 1999 dt140 2 stroke can't get to start it turns over and there's a spark at the plugs fuel pump works when I connect it straight to a battery but it doesn't work on the engine can only find 2 fuses that come from the main feed a 5 amp and a 25 amp both were blown and have been replaced but it still won't start wondering if there's another fuse or if it's Jul 3, 2020 · I am dealing with the WW symptoms and want to check fuses. You may have to register before you can post: click the register link above to proceed. Consult your SUZUKI marine dealer. Also for: Df 30. 10 A fuse 9. Also for: Df90a, Df80a. PTT motor relay 12. Main switch. Always replace a blown fuse with a fuse of the same type and rating. Jul 24, 2020 · Remove the fuse case cover and pull off fuse. PTT motor. On the parts page four (4) models of df 140 are listed, all have the same serial number range of which this motor falls within the range. https://servicemanuals. There are 2 fuses in there. I left the female side of the plug hanging empty inside the box and plugged the male side of the plug into the new female plug on the interface cable, it seems to be working correctly. Jul 4, 2016 · I just got a new DF150. The white wire goes through the 15A fuse to the hot side of the relay coil, so even with the ignition switch off there is potential to the relay coil ALL THE TIME. Fuse box 6. Jul 14, 2014 · I have visually checked the 60 amp and 30 amp fuses on the engine, and also checked them for continuity with an ohm meter. The PTT relay is controlled by the ECM. Jul 24, 2020 · Service Manual DF140A, DF115A, DF115, DF115AZ, DF140AZ, DF115AS Engine Control [8][Df140A, Df115A, Df115, Df115Az, Df140Az, Df115As] View and Download Suzuki DF 90 service manual online. Also for: Df 140, Df 140 four stroke, Df115, Df100, Df90t, Df115t Suzuki DF 115 Outboard Boat Motor Pdf User Manuals. You mentioned that you've checked and discounted any problems with the 60A and the 30A fuses. Main fuse: 30A (white fuse case): All electric starter model ECM fuse: 10A (yellow fuse case): DF25AT/25AR/ Page 69: Specifications Nov 11, 2014 · I was incorrect to say that the engine would continue to run if the 15A fuse blows. Suzuki strongly recommends that you use only genuine Suzuki replacement parts/accessories or their equivalent. Install five dowel pins (2). If SUZUKI MARINE 4-CYCLE ENGINE OIL is not available, select a NMMA certified Page 11: Location Of Safety Labels LOCATION OF SAFETY LABELS Read and follow all of the labels on your out- Keep the labels on your outboard motor or fuel board motor or fuel tank. 30 A fuse 14. com View and Download Suzuki DF200 owner's manual online. Connect securely. Install crankcase to cylinder. Pull-in coil 5. Shift lever 8. From 2. My battery did not die slowly so I thought it was something else. Sealant 99000–31140 (SUZUKI Bond 1207B (100 g)) • Clean mating surfaces before applying bond. If that fuse blows, the ECM relay would be deactivated and shut the ECM down. S. I have only located one small 20 amp fuse so far that was fine. Turn the ignition key to the “off” position. View and Download Suzuki DF 25 service manual online. View and Download Suzuki DF200 service manual online. Main fuse 60 A 10. Also for: Df 50. Apply bond to mating surface only. 30A FUSE OEM SUZUKI OUTBOARD 09481-30401. Tilt limit switch 11. Blown fuse for ignition system. Also for: Df225, Df250, Df150ap, Df175ap, Df200ap. Suzuki reserves the right to make production changes at any time, without notice and without incurring any obligation to make the same or similar changes to outboard motor previously built or sold. You can check the 30amp fuse with a test light or your multimeter set to volts. 30 A fuse 7. This manual should be considered a per-manent part of the outboard motor and should remain with the outboard motor View and Download Suzuki DF115B owner's manual online. If the new fuse blows in a short time, consult your Suzuki dealer or a qualified mechanic immediately. The instructions were useless for finding the location. I only see one fuse on the motor near the flywheel and starter, starboard front (little white box with spare inside) there is also one like that under the helm. Also for: Df175. 00. DF150 outboard motor pdf manual download. But in looking at the DF250 parts diagram, one question comes to mind. These fuses, along with a number of other fuses on the DF150/175, are located in a fuse box located on the port side of the motor in front of and below the starter motor. 10 A fuse 8. Main switch 4. View and Download Suzuki DF150 service manual online. All other fuses are located on the left side lower chrome cover. Off the starter solenoid there is another wire that feeds power to the panel. SPECIFICATIONS Item DF40A DF50A/50AV DF60A/60AV Engine Type Page 61: Chart Of Total Operating Hours Jun 25, 2018 · Suzuki Outboard Parts Forum; If this is your first visit, be sure to check out the FAQ by clicking the link above. With a compact and lightweight design, it is easy to install and handle. Dec 4, 2007 · Can anyone tell me please wher the main fuse is located under the shroud for my Outboard? I believe that I tripped a fuse when my shore line power shorted in the rain. ECM main relay 15. Oct 20, 2013 · Ask the experts on our Suzuki Outboard Forum for repair issues, diagnosing problems, links to diagrams, suggestions on buying parts and more. 86 volts. Resources. Jul 24, 2020 · Disconnect starter motor relay from fuse box. Dual Prop. 60 A fuse 11. Switch panel 5. I setup my Nmea and plugged the cable in to a connector that is above the fuse box, but the gauge isn't showing the motor. Having the wrong diagnostic tools for Suzuki Outboard Fuel Pumps is another aspect that makes the troubleshooting procedure more complicated. info/ Suzuki recommends the use of SAE 10W-40 or 10W-30 SUZUKI MARINE 4-CYCLE ENGINE OIL. Magnetic switch 4. Compare models. Pinion/over-running clutch 10. Apr 29, 2013 · I think it was by the starter solenoid, it is a inline fuse. Mar 19, 2019 · Gentlemen, I would like assistance to determine the model motor I am have, plus the correct wiring harness to fit the motor. *‘Sail Away’ on 2. View and Download Suzuki DF150 owner's manual online. Jul 24, 2020 · Suzuki recommends that only your authorized Suzuki Marine Dealer or a qualified service mechanic perform maintenance on those items in the chart above which are marked with an asterisk (*). There is a 10 amp fuse up at the helm which has also been checked and replaced as precaution. Find a dealer. Grease 99000–25350 (SUZUKI Water Resistant Grease EP2 (250 g)) 170 Election Road Suite 100 Draper, UT 84020 phone intl_phone (Outside the U. 2 output line 14. Hold-in coil 6. 40A FUSE OEM SUZUKI OUTBOARD 09481-40403. (1) Main fuse: 30A (white fuse case): All electric starter model. Also for: Df175 four stroke. Tilt Limit System Apr 19, 2014 · I uplugged the trim plug that had a black wire and a white with yellow stripe wire that was inside the electrical/fuse box. DF 90 outboard motor pdf manual download. Fuse Box. ECM 7. Neutral switch 15. Nov 25, 2017 · Ask the experts on our Suzuki Outboard Forum for repair issues, diagnosing problems, links to diagrams, suggestions on buying parts and more. The motor is specifically engineered to deliver smooth and quiet operation, providing a comfortable boating experience. If a fuse is blown, try to determine the root cause and correct it. : Grease 99000–25350 (SUZUKI Water Resistant Grease EP2 (250 g)) Jul 24, 2020 · Install the seal ring (1) and then apply Suzuki Bond evenly to only the outside mating surface of the separator case as shown in figure. Normal fuse Blown fuse Page 50: Chart Of Total Operating Hours Indication Suzuki recommends the use of SAE 10W-40 or 10W-30 SUZUKI MARINE 4-CYCLE ENGINE OIL. Check continuity between terminal (1) and (2) each time (12) V is applied. The 60 amp fuse provides power to the trim relay and trim motor, the 10 amp fuse provides power to the trim buttons. Apply engine oil to crankcase bolts. Apr 16, 2020 · - the Suzuki engine interface cable that is then connected at the other end to the harness behind the dash via an adapter cable. Four Stroke. I checked the voltage at the main power terminals on the engine and have 11. Outboard motors Four Stroke V6. (No spark) Faulty ignition coil. You may perform maintenance on the unmarked items by referring to the instructions in this section if you have mechanical experience. A friend of mine said that I might have messed up the neutral alignment security when I installed the control box. PTT System Operation. Keyless start model. If either one is blown the keyswitch will not have power. If a new fuse blows in a short time after PTT switch fuse: 15A installation, you may have a major electri- Ignition coil/Injector/ECM/IAC fuse: 30A cal system problem. Ran it two days last week for a few hours for first time this season, now a week later won’t start. View and Download Suzuki DF140A owner's manual online. Tiller models 40HP and above excludes pre-delivery costs. Connect positive + side to terminal (4), and negative (-) side to terminal (3). Document Library; Electronic Parts Catalog; Request A Part; 0 - $ 0. Fuel pump fuse: 15A Spare fuse: 30A Consult your SUZUKI marine dealer. Never heard of a fuse being anywhere in that connection. 5 - 350 hp. If SUZUKI MARINE 4-CYCLE ENGINE Gasoline is extremely flammable and toxic. John White. This person, from a separate fuse panel, wired around the WW and everything worked -but why? Apply suzuki bond to mating surface of crankcase as shown. of the same type and rating. Suzuki recommends the use of SAE 10W-40 or WARNING 10W-30 SUZUKI MARINE 4-CYCLE ENGINE OIL. View and Download Suzuki DF 40 service manual online. A 60amp main, and a 30amp sub fuse. Secure the upper shaft with the snap ring (10). PTT switch (remote control box) 6. Starter relay 30 A fuse 13. These are my first outboards, and I do have a warranty on the engines. I read on the net that the connector was just above the fuse box, which is the one I tried. Also for: Df140b. 60 A fuse 12. 5amp fuse for Fuel pump is blown. Sealant 99000–31140 (SUZUKI Bond 1207B (100 g)) “A”: Apply bond “–” marked line. DF70A outboard motor pdf manual download. Replace: Engine cranks, but will not start or weak spark. It Page 7: Location Of Safety Labels LOCATION OF SAFETY LABELS Read and follow all of the labels on your out- Keep the labels on your outboard motor or fuel board motor or fuel this manual and your outboard motor. Jun 20, 2020 · English Service Manual / Repair Manual and Wiring Diagrams, for outboard motors Suzuki Outboard DF90, DF100, DF115, DF140. DF 40 outboard motor pdf manual download. DF115B outboard motor pdf manual download. Also for: Df115a, Df115as. 5. - fluid level sensor that connects to the fuel tank sender unit. You would need to start by checking the 60 amp and 10 amp fuses on the engine. 1 output line 13. So, there would normally be only one fuse on network connections. A critical step in the set-up and pre-delivery process of every outboard motor is to attach the hang tags to the outboard motor. The ON/OFF signal for the PTT UP or DOWN is inputted to the ECM PTT relay drive circuit. Starter relay 30 It is mandatory that every new Suzuki outboard motor be assembled and serviced in accordance with the instructions in the set-up manual. START & STOP switch 18. Also for: Df225, Df250. No. Starter relay 2. I am a descent mechanic, been boating 15 yrs on inboards. But you must test the 60 amp fuse with the multimeter set on SUZUKI 15 HP OUTBOARD ELECTRIC START: find 20A FUSE & FUSE LOCATION 4. Could this be a possibilty why I get nothing when turning the key? Jul 24, 2020 · FUSE. Jul 18, 2011 · Re: Please help i think i have blowen a fuse somewhere in my suzuki df 115 2006 Ok, I'm posting this again for some similar problems, for we found some reasons for all of them tying together: "No crank" - "slow crank" - "sounds like a dead battery crank" - "4-2 check indicator signal - crankshaft position sensor" - "crank - no spark" Jul 23, 2022 · Some Suzuki Outboard fuel pump problems can be challenging to diagnose, especially if you don’t have prior repair experience. Oct 20, 2016 · So if you turn the Key Switch -on- and nothing happens -- still need to start with #1 - fuse box; then #2 the WW; #3 the key switch itself; #4 is the Gray wire hot? if so the engine should run. ECM 16. Emergency stop switch 19. 2 mtr skipper with a 30 hp suzuki 2 stroke outboard motor. Is there another place fuses go? I found a Manuel online but the DF-70A manual isn’t the same As the Jul 24, 2020 · 12. DF 25 outboard motor pdf manual download. *Summer Steals promotional price on tiller models 70HP and above excludes pre-delivery costs. Battery 3. 11 Jul 24, 2020 · : Grease 99000–25350 (SUZUKI Water Resistant Grease EP2 (250 g)) Apply water resistant grease to the PTT rod upper shaft (9), then insert the shaft through the swivel bracket and tilt rod. I also got a SMIS and the interface cable. Apr 23, 2007 · Re: Locating Fuses on a 40 hp outboard help It's a four stroke. Hang tags are required to remain on the motor until it is deliv-ered to the Suzuki Alto (2009-2014)…>> Fuse box diagrams (location and assignment of electrical fuses and relays) Suzuki Alto (2009, 2010, 2011, 2012, 2013, 2014). Remove the fuse cover and pull off the fuse. Ask the experts on our Suzuki Outboard Forum for repair issues, diagnosing problems, links to diagrams, suggestions on buying parts and more. Plunger 7. • Do not apply bond to seal ring, groove or inside mating surface. Jun 26, 2010 · the 07 and 08 400 are supposed to be the same as far as the main fuse goes and the manual , pg 10-14 shows main fuse is part of or inside the "starter relaley" SIC and electrical component location agrees with previous post, pg oa7 shows it under rh side of dash, there is also a picture in owners manual of location, which shows it somewhere in Spare fuse location. Fuses for the outboard's electrical system are housed in a single fuse box located on the side of the outboard motor. Passenger side fuse box behind glove boxDisclaimer:Due to factors beyond the control of Anything Auto, it cannot guarantee against unauthorized modifications Page 68 If a new fuse blows in a short time after instal- lation, you may have a major electrical system problem. Thanks, View and Download Suzuki DF300 service manual online. This manual should be considered a per-manent part of the outboard motor and should remain with the outboard motor Apr 3, 2019 · The only fuses I can see within the motor are the 30 amp and 60 amp located on the fuse block. DF300 outboard motor pdf manual download. (2) ECM fuse: 10A (yellow fuse case): DF25AT/25AR/ 30AT. They can answer questions for any Suzuki outboard model or horsepower. 30 A fuse (Select, STD) 12. I have been reading in my shop manual about a white sub battery wire that has a 15 amp fuse in it. wuiukc lzmmps dmyl dkxjsm sdglfa cgbczcei loohy nlcn olvs lywjtbfp
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